Basic Questions: Straight
Answers
Our 15+ years of experience in the automotive and equipment cooling industry
provides a solid foundation for the way we do business and the way we design
and manufacture custom products for automotive enthusiasts. These are some
of the questions we're most often asked. If you don't see an answer you're
looking for, it is our aim to serve as a resource to answer your questions.
Simply email or call us and
we'll get an answer for you quickly.
Answer:
It is true that Copper does dissipate heat better than aluminum, but the benefits
are in the design differences. Because aluminum is much stronger than copper
aluminum core manufactures are able to make the tubes up to 1.50" wide,
opposed to .50" wide for a copper tube. The benefit of this extra tube
width comes from the additional contact that is created between the fins and
the tubes, as there are less spaces or voids between the tubes (due to a fewer
amount of tubes). If you take a look at a cut away section of copper brass
radiator that is 2.25" thick, then multiply the number of tubes in a
row by the width of the tubes you will find that there is a total of 1.50"
of "contact" between the fins and the tubes on every row. Now, do
the same evaluation on a 2.25" aluminum core and you will find that there
is 2.0" of "contact". That is 33% more "contact"
than the copper brass. This is critical as the fins accomplish a large percentage
of the heat dissipation. The less contact between the fin and tubes, the less
effective the fins.
Another benefit of the wider, aluminum, tubes is that a larger volume of coolant
is now placed inside the core, were the heat dissipation is occurring.
Between the additional contact between the fins and tubes, the additional
fluid in the core, and the additional contact between the fluid and the tubes
you can expect to see at least a 25% increase in the heat transfer capabilities
of an aluminum radiator over a copper/ brass of the same thickness.
In addition to performance benefits of the aluminum radiators is the obvious
weight difference which can be as much as 50% in many cases.
When considering a new radiator, ask a lot of questions. If your dealer believes
the only difference between the copper/brass and aluminum is the cost, look
somewhere else. Anyone suggesting you deviate from an original brass copper
radiator either doesn't know any better or just wants to sell you what's in
stock. A good radiator is the only way to protect your engine from excessive
heat.
Before we begin, let's think about how much we have invested in our engines
....yes, perhaps thousands of dollars!
Answer:
No, not necessarily. The important factor is the amount of heat dissipation
surface the core has. The coolant flow direction is not important. Many aluminum
radiator manufactures make "cross flow conversions" for many original
down flow radiators. Although these radiators will cool better than the original,
they do not look, mount, or fit like the original These cross flow conversion
can require anything from new hoses to major sheet metal modifications. Cross
flow conversions are the easiest and cheapest to design and manufacture. An
installer must consider the cost of additional modifications that are needed
when considering a cross flow conversion. Although Wizard Cooling is fully
capable of producing cross flow radiator our primary focus is to design a
build a radiator that will be configured like your original, fit the original
radiator mounts, and cool what ever horsepower you have.
Answer:
No, running a lower temperature thermostat will not bring down engine temperatures,
it only controls OPENING TEMPERATURES. The only "benefit" is that
you have now increased the amount of time it will take for your vehicle to
reach operating temperature. A thermostat is supposed to modulate, just like
the thermostat in your house turns the furnace on and off. When the coolant
reaches the thermostat setting it opens and lets coolant go through the radiator.
The radiator, if capable, will drop the temperature down to a point the thermostat
modulates.
Answer:
The big three put a lot of time and testing into flow rates to calculate maximum
performance to match the engine with the radiators. The test results show
a DEFINED window of efficiency, anything less and anything more CAN be a deterrent
to cooling.
Answer:
Running a higher pound pressure cap than standard will only serve to increase
boiling points, which does benefit the cooling system to a small degree, but
it can increase the degradation of the major cooling components, particularly
the radiator.
Answer:
Yes! Today's electric fans have the capability of pulling and/or pushing more
air through your radiator while you're at a stop light than your original
motor driven fan can pull through while driving at 50 miles an hour. Another
fact to consider is that by replacing the motor driven fan with an electric
fan YOU WILL GAIN HORSEPOWER.
Answer:
Our customers insist on these important standard wizard
cooling features:
Frequently Asked Questions
Question:
Why are aluminum radiators better than copper/brass?
Question:
Is a "cross flow" radiator better than a "down flow" radiator?
Question:
If I use a lower temperature thermostat will that help my
system run cooler?
Question:
Should I change my water pump?
Question:
Should I use a coolant additive?
Question:
Should I run a higher-pressure cap?
Question:
Do electric fans really work?
Question:
What makes the Wizard cooling products so unique?
Question:
Can you build one for my car?